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Highlight Magnum 4500 SD-R Side belt drive case sealer

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Highlight Magnum 4500 SD-R Case Taper System

The Magnum 4500 SD-R is a semi-automatic side belt drive case sealer designed to provide accurate, consistent tape application to random width, height, and length cases. The Magnum 4500 SD-R features dual side belt drives that automatically adjust to handle cases from 5” to 24” wide. The top tape head lift assembly automatically repositions according to the case height for cases from 5” to 24” tall. Cases from 5” long to unlimited length are smoothly transported on a series of chromed steel rollers capable of handling packages up to 75 pounds. The system is designed to operate at up to 15 cases per minute depending on package dimensions.

The Magnum 4500 SD-R is equipped with a top and bottom Magnum 200 series tape head and will accept any 2 inch case tape, providing optimum case sealing to the top and bottom of the case. An optional 3” tape head is available. Highlight Magnum tape heads are engineered to be the heaviest duty and most reliable tape heads in the industry. The user-friendly design allows for easy tape threading, fewer moving parts for minimal maintenance, and simple built-in adjustability for accommodating virtually any case type.

The dual side belt drives with individual gear motors deliver positive control and heavy duty performance. PLC controls with two taping program modes improve reliability and speed. Random mode 1 is for semi-uniform cases to increase throughput when running larger quantities of cases with similar heights. Mode 1 maintains the top tape head assembly at the same relative height as the previous case cycle. Random mode 2 is for complete random case operation, returning the top tape frame to the maximum open position after each cycle.

The Magnum 4500 SD-R comes standard with chromed steel conveyor rollers and smooth running precision plastic bearings for easy case movement and long life. Height-adjustable legs from 27 inches to 35 inches are standard with locking casters are included. Optional 18” long x 28” wide entry and exit conveyors are available. Magnum 4500 SD-R random side drive system with:

  • 5”-24”W x 5”-24”H x 5”-Any”L Capacity
  • Two Magnum 200 series 2” tape heads
  • PLC with two taping programs, random & semi-uniform for up to 15 cases per minute
  • Adjustable height legs for 27”~35” pass height
  • Locking casters
  • Operator controls, main electrical box, & pneumatic panel mounted on right hand side of machine.
  • 110 V, 10 amp, Electrical
  • 80 PSI @ 4 cfm Air 

Magnum 200/300 Tape Head Features

  • Easy tape threading via open side plate
  • Heavy duty steel side plates and components for strength and long life
  • Tape Width: 1.5 - 2 inches (200) and 3 inches (300) – interchangeable only on the side drive Highlight MAGNUM case tapers
  • Tape Roll Diameter: up to 16 inches maximum on a 3 inch diameter core
  • Tape Application Leg Length: adjustable from 1¾ inch to 2¾ inch
  • Operating Rate: conveyor speeds up to 125 feet per minute
  • Simply “drops in” to Magnum Carton sealers for easy loading
  • Retrofit tape head kits to upgrade other carton sealers
  • For use with all pressure-sensitive film box sealing tapes

Available Popular Options

Left Hand Operator Controls
  • Moves Start/Stop/Reset/Mode control box to left hand side
Magnum 300 Series 3” Tape Head Upgrade, Pair
  • For extra security on large or heavy cartons
Entry -OR- Exit Conveyor Table
  • 28” wide x 18” long
  • Chromed Steel Rollers w/ precision plastic bearings for smooth running and long life
High Speed Belt Upgrade
  • Upgraded 3PH AC gearmotors & VFD drive for up to 20 cases per minute, depending on case dimensions
Uniform Mode Upgrade
  • Includes a third Uniform mode that locks the width and height of the system in position to increase output when processing larger volumes of uniform cases
  • Up to 40 cases per minute in uniform mode
Spare Magnum 200 Series 2” Tape Head
  • Drop in replacement tape head eliminate down time for tape head maintenance
  • HLI # 760067 for 2” tape / (HLI # 760174 for 3” tape)
Spare Parts Kit for Magnum 4500 SD-R
  • Includes common preventative maintenance machine & tape head items such as belts, fuses, springs, blades, etc.
  • HLI # 700563 for 2” tape / (HLI # 700564 for 3” tape)
Heavy Duty Flexible Skate Wheel Conveyor
  • 18”W x 23”-31” Adjustable Height / (28”-40” adjustable height also available)
  • Extends from 48” to 160” Length, bends around corners
  • Locking Casters

Sample Flexible Conveyor Image

Highlight Magnum 4500 SD-R Case Taper System Video
Highlight Magnum 4500 SD-R Case Taper System Specs
  • Tape Head: Highlight’s Magnum 200 series 2” tape heads
  • Case Minimum Length: 5 inches
  • Case Maximum Length: Unlimited
  • Case Minimum Width: 5 inches
  • Case Maximum Width: 24 inches
  • Case Minimum Height: 5 inches
  • Case Maximum Height: 24 inches
  • Case Minimum Weight: 4 pounds
  • Case Maximum Weight: 75 pounds
  • Tape Roll Diameter: 3 inch inside diameter core with up to 16 inches outside diameter
  • Tape Roll Width: 2 inch, 3 inch optional
  • Electrical Power: 110 V, 6OHz, 10 Amps
  • Air Requirements: 80 PSI @ 4 SCFM
  • Machine Operating Rate: Up to 15 boxes per minute depending on dimensions
  • Case Belt Speed: 75 feet per minute
  • Machine length: 46 inches long without optional entry or exit conveyor
  • Machine Width: 41 inches
  • Machine Height: 62 inches standard (legs set to lowest position)
  • Entry and Exit Conveyor: Optional
  • Machine Weight: 650 pounds on a pallet

Magnum 2300 SD-U Case Sealer Tape Head

Additional Documents:

Highlight Magnum 4500 SD-R Case Taper System Product Brochure

4500 SD-R Magnum Taper Case Sealer Specification

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